Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
| IAC Center | University of Dayton |
|---|---|
| Assessment Year | 2004 |
| Principal Product | Fabricated Sheet Metal Parts, Telescoping Masts |
| NAICS | 331222 - Steel Wire Drawing |
| SIC | 3343 - |
| Sales | $10,000,000-$50,000,000 |
| # of Employees | 250 |
| Plant Area (Sq.Ft.) | 279,000 |
| Annual Production | 5,000,000 Pounds |
| Production Hrs. Annual | 6,864 |
| Location (State) | OH |
| Source | Yearly Cost | Usage | Unit | Unit Cost |
|---|---|---|---|---|
| Electricity Usage | $292,471 | 5,056,538 | kWh | $0.06 |
| Natural Gas | $206,150 | 24,999 | MMBtu | $8.25 |
| TOTAL ENERGY COSTS | $550,370 | |||
| RECOMMENDED SAVINGS* | $221,040 | *Non-energy impacts included in savings. See recommendations below |
||
| IMPLEMENTED SAVINGS* | $33,089 | |||
| #|Description |
Savings Cost |
Status | Electricity Usage | Electricity Demand | Natural Gas | Water Disposal | Personnel Changes | Primary Raw Material | Electricity Usage | Electricity Demand | Natural Gas | Water Disposal | Personnel Changes | Primary Raw Material | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| $ | kWh | $ | kW-months/year | $ | MMBtu | $ | Tgal | $ | $ | $ | $ | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 01: 3.1191 CHANGE PROCEDURES / EQUIPMENT / OPERATING CONDITIONS |
Savings: $111,296 Cost: $120,000 |
- | - | $(-7,368) | (-2,040) | $53,924 | 6,334 | - | - | $6,240 | - | $58,500 | - |
- - kWh |
$(-7,368) (-2,040) kW-months/year |
$53,924 6,334 MMBtu |
- - Tgal |
$6,240 - $ |
$58,500 - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 02: 2.5195 CHANGE PRODUCT DESIGN TO REDUCE ENERGY REQUIREMENTS |
Savings: $33,150 Cost: $13,800 |
- | - | - | - | $33,150 | 3,900 | - | - | - | - | - | - |
- - kWh |
- - kW-months/year |
$33,150 3,900 MMBtu |
- - Tgal |
- - $ |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 03: 4.621 USE FIXTURES TO REDUCE MACHINE CHANGEOUT TIMES |
Savings: $25,611 Cost: $10,795 |
- | - | - | - | - | - | - | - | $25,611 | - | - | - |
- - kWh |
- - kW-months/year |
- - MMBtu |
- - Tgal |
$25,611 - $ |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS |
Savings: $25,166 Cost: $106,664 |
$21,062 | 583,440 | $4,104 | 1,020 | - | - | - | - | - | - | - | - |
$21,062 583,440 kWh |
$4,104 1,020 kW-months/year |
- - MMBtu |
- - Tgal |
- - $ |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 05: 3.7222 MINIMIZE OVERFLOWS BY INSTALLING LEVEL CONTROLS |
Savings: $11,155 Cost: $11,025 |
- | - | - | - | - | - | $11,155 | 1,559,789 | - | - | - | - |
- - kWh |
- - kW-months/year |
- - MMBtu |
$11,155 1,559,789 Tgal |
- - $ |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 06: 2.4131 SIZE ELECTRIC MOTORS FOR PEAK OPERATING EFFICIENCY |
Savings: $5,969 Cost: $3,010 |
$3,942 | 109,200 | $2,027 | 506 | - | - | - | - | - | - | - | - |
$3,942 109,200 kWh |
$2,027 506 kW-months/year |
- - MMBtu |
- - Tgal |
- - $ |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 07: 2.4224 UPGRADE CONTROLS ON COMPRESSORS |
Savings: $3,625 Cost: - |
$2,361 | 65,395 | $1,264 | 314 | - | - | - | - | - | - | - | - |
$2,361 65,395 kWh |
$1,264 314 kW-months/year |
- - MMBtu |
- - Tgal |
- - $ |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 08: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS |
Savings: $2,961 Cost: $92 |
$2,478 | 68,640 | $483 | 120 | - | - | - | - | - | - | - | - |
$2,478 68,640 kWh |
$483 120 kW-months/year |
- - MMBtu |
- - Tgal |
- - $ |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 09: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED |
Savings: $1,215 Cost: $600 |
$791 | 21,915 | $424 | 105 | - | - | - | - | - | - | - | - |
$791 21,915 kWh |
$424 105 kW-months/year |
- - MMBtu |
- - Tgal |
- - $ |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 10: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES |
Savings: $892 Cost: $114 |
$757 | 20,966 | $135 | 34 | - | - | - | - | - | - | - | - |
$757 20,966 kWh |
$135 34 kW-months/year |
- - MMBtu |
- - Tgal |
- - $ |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| TOTAL RECOMMENDED |
Savings: $221,040 Cost: $266,100 |
$31,391 | 869,556 | $1,069 | 59 | $87,074 | 10,234 | $11,155 | 1,559,789 | $31,851 | - | $58,500 | - | $31,391 869,556 kWh |
$1,069 59 kW-months/year |
$87,074 10,234 MMBtu |
$11,155 1,559,789 Tgal |
$31,851 - $ |
$58,500 - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| TOTAL IMPLEMENTED |
Savings: $33,089 Cost: $11,001 |
$5,596 | 155,001 | $1,882 | 468 | - | - | - | - | $25,611 | - | - | - | $5,596 155,001 kWh |
$1,882 468 kW-months/year |
- - MMBtu |
- - Tgal |
$25,611 - $ |
- - $ |
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|
Savings Cost |
$ | kWh | $ | kW-months/year | $ | MMBtu | $ | Tgal | $ | $ | $ | $ | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| Electricity Usage | Electricity Demand | Natural Gas | Water Disposal | Personnel Changes | Primary Raw Material | Electricity Usage | Electricity Demand | Natural Gas | Water Disposal | Personnel Changes | Primary Raw Material | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||