Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
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Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
| IAC Center | University of Dayton |
|---|---|
| Assessment Year | 2008 |
| Principal Product | Brake Components |
| NAICS | 327910 - Abrasive Product Manufacturing |
| SIC | 3291 - Abrasive Products |
| Sales | $10,000,000-$50,000,000 |
| # of Employees | 130 |
| Plant Area (Sq.Ft.) | 100,000 |
| Annual Production | 100,000,000 Pieces |
| Production Hrs. Annual | 6,600 |
| Location (State) | IN |
| Source | Yearly Cost | Usage | Unit | Unit Cost |
|---|---|---|---|---|
| Electricity Usage | $538,702 | 7,475,900 | kWh | $0.07 |
| Natural Gas | $549,243 | 68,813 | MMBtu | $7.98 |
| TOTAL ENERGY COSTS | $1,087,945 | |||
| RECOMMENDED SAVINGS* | $1,454,462 | *Non-energy impacts included in savings. See recommendations below |
||
| IMPLEMENTED SAVINGS* | $189,799 | |||
| #|Description |
Savings Cost |
Status | Electricity Usage | Electricity Demand | Natural Gas | Solid Waste (non-haz) | Administrative Changes | Primary Raw Material | Ancillary Material Cost | Water Consumption | Electricity Usage | Electricity Demand | Natural Gas | Solid Waste (non-haz) | Administrative Changes | Primary Raw Material | Ancillary Material Cost | Water Consumption | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| $ | kWh | $ | kW-months/year | $ | MMBtu | $ | lb | $ | $ | $ | $ | $ | $ | $ | Tgal | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 01: 4.1310 MODIFY PROCESS TO REDUCE MATERIAL USE/COST |
Savings: $621,360 Cost: $28,800 |
- | - | - | - | - | - | $3,600 | - | $380,160 | - | $237,600 | - | - | - | - | - |
- - kWh |
- - kW-months/year |
- - MMBtu |
$3,600 - lb |
$380,160 - $ |
$237,600 - $ |
- - $ |
- - Tgal |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 02: 2.2191 SUBSTITUTE HOT PROCESS FLUIDS FOR STEAM |
Savings: $468,137 Cost: $140,000 |
- | - | - | - | $468,137 | 65,372 | - | - | - | - | - | - | - | - | - | - |
- - kWh |
- - kW-months/year |
$468,137 65,372 MMBtu |
- - lb |
- - $ |
- - $ |
- - $ |
- - Tgal |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 03: 3.8132 USE LESS TOXIC AND VOLATILE SOLVENT SUBSTITUTES |
Savings: $86,400 Cost: $85,000 |
- | - | - | - | - | - | - | - | $86,400 | - | - | - | - | - | - | - |
- - kWh |
- - kW-months/year |
- - MMBtu |
- - lb |
$86,400 - $ |
- - $ |
- - $ |
- - Tgal |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 04: 2.2223 ENHANCE SENSITIVITY OF TEMPERATURE CONTROL AND CUTOFF |
Savings: $70,469 Cost: $40,000 |
- | - | - | - | $70,469 | 8,830 | - | - | - | - | - | - | - | - | - | - |
- - kWh |
- - kW-months/year |
$70,469 8,830 MMBtu |
- - lb |
- - $ |
- - $ |
- - $ |
- - Tgal |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 05: 3.4114 REPLACE CITY WATER WITH RECYCLED WATER VIA COOLING TOWER |
Savings: $45,421 Cost: $74,873 |
- | - | - | - | - | - | - | - | - | - | - | - | - | - | $45,421 | - |
- - kWh |
- - kW-months/year |
- - MMBtu |
- - lb |
- - $ |
- - $ |
- - $ |
$45,421 - Tgal |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 06: 2.2124 INSTALL DE-AERATOR IN PLACE OF CONDENSATE TANK |
Savings: $35,664 Cost: $50,000 |
- | - | - | - | $28,568 | 3,580 | - | - | - | - | - | - | $6,000 | - | $1,096 | - |
- - kWh |
- - kW-months/year |
$28,568 3,580 MMBtu |
- - lb |
- - $ |
- - $ |
$6,000 - $ |
$1,096 - Tgal |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 07: 2.4131 SIZE ELECTRIC MOTORS FOR PEAK OPERATING EFFICIENCY |
Savings: $35,347 Cost: $15,000 |
$29,733 | 561,000 | $5,614 | 64 | - | - | - | - | - | - | - | - | - | - | - | - |
$29,733 561,000 kWh |
$5,614 64 kW-months/year |
- - MMBtu |
- - lb |
- - $ |
- - $ |
- - $ |
- - Tgal |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 08: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES |
Savings: $33,252 Cost: $1,000 |
$26,585 | 501,600 | $6,667 | 76 | - | - | - | - | - | - | - | - | - | - | - | - |
$26,585 501,600 kWh |
$6,667 76 kW-months/year |
- - MMBtu |
- - lb |
- - $ |
- - $ |
- - $ |
- - Tgal |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 09: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES |
Savings: $18,821 Cost: $1,900 |
- | - | - | - | $18,821 | 2,358 | - | - | - | - | - | - | - | - | - | - |
- - kWh |
- - kW-months/year |
$18,821 2,358 MMBtu |
- - lb |
- - $ |
- - $ |
- - $ |
- - Tgal |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 10: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS |
Savings: $15,188 Cost: $28,755 |
$11,799 | 222,631 | $2,959 | 34 | - | - | - | - | $430 | - | - | - | - | - | - | - |
$11,799 222,631 kWh |
$2,959 34 kW-months/year |
- - MMBtu |
- - lb |
$430 - $ |
- - $ |
- - $ |
- - Tgal |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 11: 2.2163 USE MINIMUM STEAM OPERATING PRESSURE |
Savings: $7,900 Cost: - |
- | - | - | - | $7,900 | 990 | - | - | - | - | - | - | - | - | - | - |
- - kWh |
- - kW-months/year |
$7,900 990 MMBtu |
- - lb |
- - $ |
- - $ |
- - $ |
- - Tgal |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 12: 2.4234 COOL COMPRESSOR AIR INTAKE WITH HEAT EXCHANGER |
Savings: $8,318 Cost: $19,000 |
- | - | - | - | - | - | - | - | - | - | - | - | - | - | $8,318 | - |
- - kWh |
- - kW-months/year |
- - MMBtu |
- - lb |
- - $ |
- - $ |
- - $ |
$8,318 - Tgal |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 13: 2.6221 USE MOST EFFICIENT EQUIPMENT AT IT'S MAXIMUM CAPACITY AND LESS EFFICIENT EQUIPMENT ONLY WHEN NECESSARY |
Savings: $4,240 Cost: - |
$4,240 | 80,000 | - | - | - | - | - | - | - | - | - | - | - | - | - | - |
$4,240 80,000 kWh |
- - kW-months/year |
- - MMBtu |
- - lb |
- - $ |
- - $ |
- - $ |
- - Tgal |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 14: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS |
Savings: $2,509 Cost: $3,815 |
$2,144 | 40,445 | $365 | 4 | - | - | - | - | - | - | - | - | - | - | - | - |
$2,144 40,445 kWh |
$365 4 kW-months/year |
- - MMBtu |
- - lb |
- - $ |
- - $ |
- - $ |
- - Tgal |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 15: 4.1310 MODIFY PROCESS TO REDUCE MATERIAL USE/COST |
Savings: $1,436 Cost: - |
- | - | - | - | $1,436 | 180 | - | - | - | - | - | - | - | - | - | - |
- - kWh |
- - kW-months/year |
$1,436 180 MMBtu |
- - lb |
- - $ |
- - $ |
- - $ |
- - Tgal |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| TOTAL RECOMMENDED |
Savings: $1,454,462 Cost: $488,143 |
$74,501 | 1,405,676 | $15,605 | 178 | $595,331 | 81,310 | $3,600 | - | $466,990 | - | $237,600 | - | $6,000 | - | $54,835 | - | $74,501 1,405,676 kWh |
$15,605 178 kW-months/year |
$595,331 81,310 MMBtu |
$3,600 - lb |
$466,990 - $ |
$237,600 - $ |
$6,000 - $ |
$54,835 - Tgal |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| TOTAL IMPLEMENTED |
Savings: $189,799 Cost: $128,815 |
$62,702 | 1,183,045 | $12,646 | 144 | $99,037 | 12,410 | - | - | - | - | - | - | $6,000 | - | $9,414 | - | $62,702 1,183,045 kWh |
$12,646 144 kW-months/year |
$99,037 12,410 MMBtu |
- - lb |
- - $ |
- - $ |
$6,000 - $ |
$9,414 - Tgal |
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|
Savings Cost |
$ | kWh | $ | kW-months/year | $ | MMBtu | $ | lb | $ | $ | $ | $ | $ | $ | $ | Tgal | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| Electricity Usage | Electricity Demand | Natural Gas | Solid Waste (non-haz) | Administrative Changes | Primary Raw Material | Ancillary Material Cost | Water Consumption | Electricity Usage | Electricity Demand | Natural Gas | Solid Waste (non-haz) | Administrative Changes | Primary Raw Material | Ancillary Material Cost | Water Consumption | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||