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IAC Assessment: UD0779
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IAC Assessment: UD0779
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IAC Center University of Dayton
Assessment Year 2008
Principal Product refrigeration and sensor parts
NAICS 334419 - Other Electronic Component Manufacturing
SIC 3679 - Electronic Components, Nec
Sales $10,000,000-$50,000,000
# of Employees 250
Plant Area (Sq.Ft.) 75,157
Annual Production 35,000,000 Pieces
Production Hrs. Annual 6,336
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $612,001 8,013,240 kWh $0.08
Natural Gas $565,508 50,115 MMBtu $11.28
TOTAL ENERGY COSTS $1,177,509
RECOMMENDED SAVINGS* $508,333 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $235,024
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Personnel Changes Administrative Changes Water Consumption Electricity Usage Electricity Demand Electricity Fees Natural Gas Personnel Changes Administrative Changes Water Consumption
$ kWh $ kW-months/year $ $ $ MMBtu $ $ $ $ $ Tgal
01: 2.1117 RELOCATE OVEN / FURNACE TO MORE EFFICIENT LOCATION Savings:
$255,168
Cost:
$200,000
- - - - - - $145,168 14,094 - - $110,000 - - - -
-
kWh
-
-
kW-months/year
-
-
$
$145,168
14,094
MMBtu
-
-
$
$110,000
-
$
-
-
Tgal
02: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$95,648
Cost:
$1,000
$7,392 211,200 $88,256 376 - - - - - - - - - - $7,392
211,200
kWh
$88,256
376
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
-
-
$
-
-
Tgal
03: 2.1224 REPLACE BOILER Savings:
$17,736
Cost:
$65,000
- - - - - - $17,736 1,722 - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$17,736
1,722
MMBtu
-
-
$
-
-
$
-
-
Tgal
04: 3.1227 USE COUNTER-CURRENT RINSING TO REDUCE RINSE WATER VOLUME (GRAVURE) Savings:
$13,555
Cost:
$500
- - - - - - - - - - - - $13,555 - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
-
-
$
$13,555
-
Tgal
05: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$13,503
Cost:
$3,318
- - - - - - $13,503 1,311 - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$13,503
1,311
MMBtu
-
-
$
-
-
$
-
-
Tgal
06: 2.1116 IMPROVE COMBUSTION CONTROL CAPABILITY Savings:
$75,942
Cost:
$100,000
- - - - - - $75,942 7,771 - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$75,942
7,771
MMBtu
-
-
$
-
-
$
-
-
Tgal
07: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$7,679
Cost:
$35,000
$3,770 107,712 $3,909 17 - - - - - - - - - - $3,770
107,712
kWh
$3,909
17
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
-
-
$
-
-
Tgal
08: 2.2511 INSULATE BARE EQUIPMENT Savings:
$8,895
Cost:
$412
$4,369 124,819 $4,526 20 - - - - - - - - - - $4,369
124,819
kWh
$4,526
20
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
-
-
$
-
-
Tgal
09: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$5,482
Cost:
$3,000
- - - - $5,482 - - - - - - - - - -
-
kWh
-
-
kW-months/year
$5,482
-
$
-
-
MMBtu
-
-
$
-
-
$
-
-
Tgal
10: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$4,499
Cost:
$9,173
$1,634 46,696 $1,695 7 - - - - $1,170 - - - - - $1,634
46,696
kWh
$1,695
7
kW-months/year
-
-
$
-
-
MMBtu
$1,170
-
$
-
-
$
-
-
Tgal
11: 4.8210 PAY BILLS ON TIME TO AVOID LATE FEES Savings:
$4,322
Cost:
-
- - - - - - - - - - $4,322 - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
$4,322
-
$
-
-
Tgal
12: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$3,658
Cost:
$1,000
$1,796 51,320 $1,862 8 - - - - - - - - - - $1,796
51,320
kWh
$1,862
8
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
-
-
$
-
-
Tgal
13: 2.2511 INSULATE BARE EQUIPMENT Savings:
$1,228
Cost:
$100
- - - - - - $1,228 120 - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$1,228
120
MMBtu
-
-
$
-
-
$
-
-
Tgal
14: 2.2514 COVER OPEN TANKS Savings:
$537
Cost:
$360
- - - - - - $537 52 - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$537
52
MMBtu
-
-
$
-
-
$
-
-
Tgal
15: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$481
Cost:
$2,000
- - - - - - $481 47 - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$481
47
MMBtu
-
-
$
-
-
$
-
-
Tgal
TOTAL RECOMMENDED Savings:
$508,333
Cost:
$420,863
$18,961 541,747 $100,248 428 $5,482 - $254,595 25,117 $1,170 - $114,322 - $13,555 - $18,961
541,747
kWh
$100,248
428
kW-months/year
$5,482
-
$
$254,595
25,117
MMBtu
$1,170
-
$
$114,322
-
$
$13,555
-
Tgal
TOTAL IMPLEMENTED Savings:
$235,024
Cost:
$171,690
$13,557 387,339 $94,644 404 - - $108,946 10,976 - - $4,322 - $13,555 - $13,557
387,339
kWh
$94,644
404
kW-months/year
-
-
$
$108,946
10,976
MMBtu
-
-
$
$4,322
-
$
$13,555
-
Tgal
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ $ $ $ $ Tgal
Electricity Usage Electricity Demand Electricity Fees Natural Gas Personnel Changes Administrative Changes Water Consumption Electricity Usage Electricity Demand Electricity Fees Natural Gas Personnel Changes Administrative Changes Water Consumption