Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
| IAC Center | University of Dayton |
|---|---|
| Assessment Year | 2022 |
| Principal Product | Truck Assembly / Painting |
| NAICS | 336120 - Heavy Duty Truck Manufacturing |
| SIC | 3711 - Motor Vehicles And Car Bodies |
| Sales | >$500,000,000 |
| # of Employees | 824 |
| Plant Area (Sq.Ft.) | 3,200,000 |
| Annual Production | 25,133 Units |
| Production Hrs. Annual | 1,920 |
| Location (State) | OH |
| Source | Yearly Cost | Usage | Unit | Unit Cost |
|---|---|---|---|---|
| Electricity Usage | $2,115,726 | 51,994,346 | kWh | $0.04 |
| Electricity Demand | $722,765 | 103,548 | kW-months/year | $6.98 |
| Electricity Fees | $84,020 | - | $ | - |
| Natural Gas | $1,491,675 | 288,972 | MMBtu | $5.16 |
| TOTAL ENERGY COSTS | $4,414,186 | |||
| RECOMMENDED SAVINGS* | $977,649 | *Non-energy impacts included in savings. See recommendations below |
||
| IMPLEMENTED SAVINGS* | $609,534 | |||
| #|Description |
Savings Cost |
Status | Electricity Usage | Electricity Demand | Electricity Fees | Natural Gas | Personnel Changes | Primary Raw Material | Ancillary Material Cost | Electricity Usage | Electricity Demand | Electricity Fees | Natural Gas | Personnel Changes | Primary Raw Material | Ancillary Material Cost | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| $ | kWh | $ | kW-months/year | $ | $ | $ | MMBtu | $ | $ | $ | $ | $ | $ | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 01: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS |
Savings: $22,214 Cost: $200,000 |
- | - | $22,214 | 3,183 | - | - | - | - | - | - | - | - | - | - |
- - kWh |
$22,214 3,183 kW-months/year |
- - $ |
- - MMBtu |
- - $ |
- - $ |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 02: 2.8114 CHANGE RATE SCHEDULES OR OTHER CHANGES IN UTILITY SERVICE |
Savings: $18,323 Cost: - |
- | - | - | - | $18,323 | - | - | - | - | - | - | - | - | - |
- - kWh |
- - kW-months/year |
$18,323 - $ |
- - MMBtu |
- - $ |
- - $ |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 03: 2.1116 IMPROVE COMBUSTION CONTROL CAPABILITY |
Savings: $261,813 Cost: $100 |
- | - | - | - | - | - | $261,813 | 50,252 | - | - | - | - | - | - |
- - kWh |
- - kW-months/year |
- - $ |
$261,813 50,252 MMBtu |
- - $ |
- - $ |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 04: 2.4131 SIZE ELECTRIC MOTORS FOR PEAK OPERATING EFFICIENCY |
Savings: $43,076 Cost: $3,500 |
$32,989 | 751,458 | $10,087 | 1,445 | - | - | - | - | - | - | - | - | - | - |
$32,989 751,458 kWh |
$10,087 1,445 kW-months/year |
- - $ |
- - MMBtu |
- - $ |
- - $ |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 05: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM |
Savings: $2,795 Cost: $3,279 |
$2,295 | 52,283 | $500 | 72 | - | - | - | - | - | - | - | - | - | - |
$2,295 52,283 kWh |
$500 72 kW-months/year |
- - $ |
- - MMBtu |
- - $ |
- - $ |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 06: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES |
Savings: $30,166 Cost: - |
$23,102 | 526,248 | $7,064 | 1,012 | - | - | - | - | - | - | - | - | - | - |
$23,102 526,248 kWh |
$7,064 1,012 kW-months/year |
- - $ |
- - MMBtu |
- - $ |
- - $ |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 07: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT |
Savings: $12,615 Cost: $1,500 |
$(-75) | (-1,702) | $(-16) | (-2) | - | - | $12,706 | 2,439 | - | - | - | - | - | - |
$(-75) (-1,702) kWh |
$(-16) (-2) kW-months/year |
- - $ |
$12,706 2,439 MMBtu |
- - $ |
- - $ |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 08: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS |
Savings: $27,755 Cost: $60,000 |
$22,791 | 519,156 | $4,964 | 712 | - | - | - | - | - | - | - | - | - | - |
$22,791 519,156 kWh |
$4,964 712 kW-months/year |
- - $ |
- - MMBtu |
- - $ |
- - $ |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 09: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE |
Savings: $35,495 Cost: $1,200 |
$29,132 | 663,603 | $6,363 | 912 | - | - | - | - | - | - | - | - | - | - |
$29,132 663,603 kWh |
$6,363 912 kW-months/year |
- - $ |
- - MMBtu |
- - $ |
- - $ |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 10: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS |
Savings: $5,940 Cost: - |
$3,294 | 75,037 | $2,646 | 379 | - | - | - | - | - | - | - | - | - | - |
$3,294 75,037 kWh |
$2,646 379 kW-months/year |
- - $ |
- - MMBtu |
- - $ |
- - $ |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 11: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM |
Savings: $1,765 Cost: $4,001 |
$1,734 | 39,501 | $31 | 5 | - | - | - | - | - | - | - | - | - | - |
$1,734 39,501 kWh |
$31 5 kW-months/year |
- - $ |
- - MMBtu |
- - $ |
- - $ |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 12: 2.6231 UTILIZE CONTROLS TO OPERATE EQUIPMENT ONLY WHEN NEEDED |
Savings: $1,614 Cost: $5,220 |
$1,614 | 36,759 | - | - | - | - | - | - | - | - | - | - | - | - |
$1,614 36,759 kWh |
- - kW-months/year |
- - $ |
- - MMBtu |
- - $ |
- - $ |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 13: 3.5315 LEASE / PURCHASE BALER; SELL CARDBOARD TO RECYCLER |
Savings: $127,137 Cost: $75,000 |
$(-426) | (-9,698) | $(-1,249) | (-180) | - | - | - | - | - | - | $92,300 | - | $36,512 | - |
$(-426) (-9,698) kWh |
$(-1,249) (-180) kW-months/year |
- - $ |
- - MMBtu |
- - $ |
$92,300 - $ |
$36,512 - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 14: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS |
Savings: $386,941 Cost: $554,028 |
$245,633 | 5,596,561 | $53,512 | 7,667 | - | - | - | - | $69,900 | - | $17,896 | - | - | - |
$245,633 5,596,561 kWh |
$53,512 7,667 kW-months/year |
- - $ |
- - MMBtu |
$69,900 - $ |
$17,896 - $ |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| TOTAL RECOMMENDED |
Savings: $977,649 Cost: $907,828 |
$362,083 | 8,249,206 | $106,116 | 15,204 | $18,323 | - | $274,519 | 52,691 | $69,900 | - | $110,196 | - | $36,512 | - | $362,083 8,249,206 kWh |
$106,116 15,204 kW-months/year |
$18,323 - $ |
$274,519 52,691 MMBtu |
$69,900 - $ |
$110,196 - $ |
$36,512 - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| TOTAL IMPLEMENTED |
Savings: $609,534 Cost: $832,528 |
$301,298 | 6,864,569 | $91,628 | 13,127 | - | - | - | - | $69,900 | - | $110,196 | - | $36,512 | - | $301,298 6,864,569 kWh |
$91,628 13,127 kW-months/year |
- - $ |
- - MMBtu |
$69,900 - $ |
$110,196 - $ |
$36,512 - $ |
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|
Savings Cost |
$ | kWh | $ | kW-months/year | $ | $ | $ | MMBtu | $ | $ | $ | $ | $ | $ | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| Electricity Usage | Electricity Demand | Electricity Fees | Natural Gas | Personnel Changes | Primary Raw Material | Ancillary Material Cost | Electricity Usage | Electricity Demand | Electricity Fees | Natural Gas | Personnel Changes | Primary Raw Material | Ancillary Material Cost | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||