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IAC Assessment: UK1511
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DOE MESC
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IAC Assessment: UK1511
IAC Center University of Kentucky
Assessment Year 2015
Principal Product Dairy Products and Fruit Juice
NAICS 311511 - Fluid Milk Manufacturing
SIC 2026 - Fluid Milk
Sales $100,000,000-$500,000,000
# of Employees 183
Plant Area (Sq.Ft.) 125,876
Annual Production 449,857,161 Tons
Production Hrs. Annual 8,760
Location (State) KY
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $582,465 15,321,000 kWh $0.04
Electricity Demand $354,643 32,839 kW-months/year $10.80
Electricity Fees $149,956 - $ -
Natural Gas $250,638 54,961 MMBtu $4.56
TOTAL ENERGY COSTS $1,337,702
RECOMMENDED SAVINGS* $562,289 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $502,566
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Administrative Changes Electricity Usage Electricity Demand Electricity Fees Natural Gas Administrative Changes
$ kWh $ kW-months/year $ $ $ MMBtu $ $
01: 2.3415 USE A FOSSIL FUEL ENGINE TO COGENERATE ELECTRICITY OR MOTIVE POWER; AND UTILIZE HEAT Savings:
$457,639
Cost:
$1,000,000
$496,236 13,939,200 $263,120 18,400 - - $(-301,717) (-66,166) - - $496,236
13,939,200
kWh
$263,120
18,400
kW-months/year
-
-
$
$(-301,717)
(-66,166)
MMBtu
-
-
$
02: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$42,293
Cost:
-
- - - - $42,293 - - - - - -
-
kWh
-
-
kW-months/year
$42,293
-
$
-
-
MMBtu
-
-
$
03: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$9,011
Cost:
$8,260
- - - - $9,011 - - - - - -
-
kWh
-
-
kW-months/year
$9,011
-
$
-
-
MMBtu
-
-
$
04: 2.8114 CHANGE RATE SCHEDULES OR OTHER CHANGES IN UTILITY SERVICE Savings:
$596
Cost:
-
- - - - $596 - - - - - -
-
kWh
-
-
kW-months/year
$596
-
$
-
-
MMBtu
-
-
$
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$24,582
Cost:
$51,370
$14,699 412,894 $13,042 912 - - - - $(-3,159) - $14,699
412,894
kWh
$13,042
912
kW-months/year
-
-
$
-
-
MMBtu
$(-3,159)
-
$
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,159
Cost:
$1,371
$322 9,044 $172 12 - - - - $1,665 - $322
9,044
kWh
$172
12
kW-months/year
-
-
$
-
-
MMBtu
$1,665
-
$
07: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$4,050
Cost:
-
$3,249 91,265 $801 56 - - - - - - $3,249
91,265
kWh
$801
56
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
08: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$737
Cost:
$1,500
$737 20,690 - - - - - - - - $737
20,690
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
09: 2.4321 UPGRADE OBSOLETE EQUIPMENT Savings:
$2,127
Cost:
$14,000
$2,127 59,758 - - - - - - - - $2,127
59,758
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
10: 2.4152 USE ONLY CERTIFIED MOTOR REPAIR SHOPS Savings:
$2,199
Cost:
$1,865
$2,199 61,761 - - - - - - - - $2,199
61,761
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
11: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$552
Cost:
-
$552 15,500 - - - - - - - - $552
15,500
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
12: 2.2442 PREHEAT COMBUSTION AIR WITH WASTE HEAT Savings:
$7,205
Cost:
$18,400
- - - - - - $7,205 1,580 - - -
-
kWh
-
-
kW-months/year
-
-
$
$7,205
1,580
MMBtu
-
-
$
13: 2.1222 INSTALL TURBULATORS Savings:
$8,026
Cost:
$9,000
- - - - - - $8,026 1,760 - - -
-
kWh
-
-
kW-months/year
-
-
$
$8,026
1,760
MMBtu
-
-
$
14: 2.2123 INSULATE FEEDWATER TANK Savings:
$1,113
Cost:
$862
- - - - - - $1,113 244 - - -
-
kWh
-
-
kW-months/year
-
-
$
$1,113
244
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$562,289
Cost:
$1,106,628
$520,121 14,610,112 $277,135 19,380 $51,900 - $(-285,373) (-62,582) $(-1,494) - $520,121
14,610,112
kWh
$277,135
19,380
kW-months/year
$51,900
-
$
$(-285,373)
(-62,582)
MMBtu
$(-1,494)
-
$
TOTAL IMPLEMENTED Savings:
$502,566
Cost:
$1,077,363
$517,922 14,548,351 $277,135 19,380 $9,607 - $(-300,604) (-65,922) $(-1,494) - $517,922
14,548,351
kWh
$277,135
19,380
kW-months/year
$9,607
-
$
$(-300,604)
(-65,922)
MMBtu
$(-1,494)
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ $
Electricity Usage Electricity Demand Electricity Fees Natural Gas Administrative Changes Electricity Usage Electricity Demand Electricity Fees Natural Gas Administrative Changes