IAC logo
IAC Assessment: UK1511
Sponsored by:
DOE MESC
IAC logo
IAC Assessment: UK1511
Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
IAC Center University of Kentucky
Assessment Year 2015
Principal Product Dairy Products and Fruit Juice
NAICS 311511 - Fluid Milk Manufacturing
SIC 2026 - Fluid Milk
Sales $100,000,000-$500,000,000
# of Employees 183
Plant Area (Sq.Ft.) 125,876
Annual Production 449,857,161 Tons
Production Hrs. Annual 8,760
Location (State) KY
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $582,465 15,321,000 kWh $0.04
Electricity Demand $354,643 32,839 kW-months/year $10.80
Electricity Fees $149,956 - $ -
Natural Gas $250,638 54,961 MMBtu $4.56
TOTAL ENERGY COSTS $1,337,702
RECOMMENDED SAVINGS* $562,289 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $502,566
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Administrative Changes Electricity Usage Electricity Demand Electricity Fees Natural Gas Administrative Changes
$ kWh $ kW-months/year $ $ $ MMBtu $ $
01: 2.3415 USE A FOSSIL FUEL ENGINE TO COGENERATE ELECTRICITY OR MOTIVE POWER; AND UTILIZE HEAT Savings:
$457,639
Cost:
$1,000,000
$496,236 13,939,200 $263,120 18,400 - - $(-301,717) (-66,166) - - $496,236
13,939,200
kWh
$263,120
18,400
kW-months/year
-
-
$
$(-301,717)
(-66,166)
MMBtu
-
-
$
02: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$42,293
Cost:
-
- - - - $42,293 - - - - - -
-
kWh
-
-
kW-months/year
$42,293
-
$
-
-
MMBtu
-
-
$
03: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$9,011
Cost:
$8,260
- - - - $9,011 - - - - - -
-
kWh
-
-
kW-months/year
$9,011
-
$
-
-
MMBtu
-
-
$
04: 2.8114 CHANGE RATE SCHEDULES OR OTHER CHANGES IN UTILITY SERVICE Savings:
$596
Cost:
-
- - - - $596 - - - - - -
-
kWh
-
-
kW-months/year
$596
-
$
-
-
MMBtu
-
-
$
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$24,582
Cost:
$51,370
$14,699 412,894 $13,042 912 - - - - $(-3,159) - $14,699
412,894
kWh
$13,042
912
kW-months/year
-
-
$
-
-
MMBtu
$(-3,159)
-
$
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,159
Cost:
$1,371
$322 9,044 $172 12 - - - - $1,665 - $322
9,044
kWh
$172
12
kW-months/year
-
-
$
-
-
MMBtu
$1,665
-
$
07: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$4,050
Cost:
-
$3,249 91,265 $801 56 - - - - - - $3,249
91,265
kWh
$801
56
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
08: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$737
Cost:
$1,500
$737 20,690 - - - - - - - - $737
20,690
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
09: 2.4321 UPGRADE OBSOLETE EQUIPMENT Savings:
$2,127
Cost:
$14,000
$2,127 59,758 - - - - - - - - $2,127
59,758
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
10: 2.4152 USE ONLY CERTIFIED MOTOR REPAIR SHOPS Savings:
$2,199
Cost:
$1,865
$2,199 61,761 - - - - - - - - $2,199
61,761
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
11: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$552
Cost:
-
$552 15,500 - - - - - - - - $552
15,500
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
12: 2.2442 PREHEAT COMBUSTION AIR WITH WASTE HEAT Savings:
$7,205
Cost:
$18,400
- - - - - - $7,205 1,580 - - -
-
kWh
-
-
kW-months/year
-
-
$
$7,205
1,580
MMBtu
-
-
$
13: 2.1222 INSTALL TURBULATORS Savings:
$8,026
Cost:
$9,000
- - - - - - $8,026 1,760 - - -
-
kWh
-
-
kW-months/year
-
-
$
$8,026
1,760
MMBtu
-
-
$
14: 2.2123 INSULATE FEEDWATER TANK Savings:
$1,113
Cost:
$862
- - - - - - $1,113 244 - - -
-
kWh
-
-
kW-months/year
-
-
$
$1,113
244
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$562,289
Cost:
$1,106,628
$520,121 14,610,112 $277,135 19,380 $51,900 - $(-285,373) (-62,582) $(-1,494) - $520,121
14,610,112
kWh
$277,135
19,380
kW-months/year
$51,900
-
$
$(-285,373)
(-62,582)
MMBtu
$(-1,494)
-
$
TOTAL IMPLEMENTED Savings:
$502,566
Cost:
$1,077,363
$517,922 14,548,351 $277,135 19,380 $9,607 - $(-300,604) (-65,922) $(-1,494) - $517,922
14,548,351
kWh
$277,135
19,380
kW-months/year
$9,607
-
$
$(-300,604)
(-65,922)
MMBtu
$(-1,494)
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ $
Electricity Usage Electricity Demand Electricity Fees Natural Gas Administrative Changes Electricity Usage Electricity Demand Electricity Fees Natural Gas Administrative Changes