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IAC Assessment: UK1605
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IAC Assessment: UK1605
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IAC Center University of Kentucky
Assessment Year 2016
Principal Product Automotive Disc Brake Components
NAICS 336340 - Motor Vehicle Brake System Manufacturing
SIC 3714 - Motor Vehicle Parts And Accessories
Sales $100,000,000-$500,000,000
# of Employees 1,000
Plant Area (Sq.Ft.) 385,000
Annual Production 48,900,000 Units
Production Hrs. Annual 7,488
Location (State) KY
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $3,669,096 63,907,200 kWh $0.06
Electricity Demand $825,365 91,865 kW-months/year $8.98
Electricity Fees $16,575 - $ -
Natural Gas $939,182 193,568 MMBtu $4.85
TOTAL ENERGY COSTS $5,450,218
RECOMMENDED SAVINGS* $479,322 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $317,014
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Primary Raw Material Electricity Usage Electricity Demand Natural Gas Primary Raw Material
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$101,064
Cost:
$137,020
$80,805 1,407,744 $20,259 2,256 - - - - $80,805
1,407,744
kWh
$20,259
2,256
kW-months/year
-
-
MMBtu
-
-
$
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$10,639
Cost:
$20,491
$8,735 152,182 $1,904 212 - - - - $8,735
152,182
kWh
$1,904
212
kW-months/year
-
-
MMBtu
-
-
$
03: 2.7124 MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED Savings:
$4,844
Cost:
$1,774
$4,844 84,404 - - - - - - $4,844
84,404
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$3,353
Cost:
$4,627
$2,347 40,887 $1,006 112 - - - - $2,347
40,887
kWh
$1,006
112
kW-months/year
-
-
MMBtu
-
-
$
05: 2.4322 USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES Savings:
$98,199
Cost:
$221,000
$78,156 1,361,599 $20,043 2,232 - - - - $78,156
1,361,599
kWh
$20,043
2,232
kW-months/year
-
-
MMBtu
-
-
$
06: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$91,413
Cost:
$3,000
$75,572 1,316,587 $15,841 1,764 - - - - $75,572
1,316,587
kWh
$15,841
1,764
kW-months/year
-
-
MMBtu
-
-
$
07: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$21,916
Cost:
$15,000
$21,916 381,810 - - - - - - $21,916
381,810
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
08: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$21,058
Cost:
$63,000
$21,058 366,856 - - - - - - $21,058
366,856
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
09: 3.1161 ELIMINATE/REDUCE AN OPERATION Savings:
$6,733
Cost:
$1,050
$6,733 117,307 - - - - - - $6,733
117,307
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
10: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$241
Cost:
-
$241 4,205 - - - - - - $241
4,205
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
11: 2.6212 TURN OFF EQUIPMENT DURING BREAKS, REDUCE OPERATING TIME Savings:
$7,502
Cost:
$775
$7,502 130,699 - - - - - - $7,502
130,699
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
12: 2.2615 CLEAN CONDENSER TUBES Savings:
$5,812
Cost:
$63
$5,812 101,250 - - - - - - $5,812
101,250
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
13: 2.3192 USE FOSSIL FUEL POWERED GENERATOR DURING PEAK DEMAND PERIODS Savings:
$26,348
Cost:
$8,200
$4,133 72,000 $32,328 3,600 - - $(-10,113) - $4,133
72,000
kWh
$32,328
3,600
kW-months/year
-
-
MMBtu
$(-10,113)
-
$
14: 2.2442 PREHEAT COMBUSTION AIR WITH WASTE HEAT Savings:
$58,000
Cost:
$120,000
- - - - $58,000 12,000 - - -
-
kWh
-
-
kW-months/year
$58,000
12,000
MMBtu
-
-
$
15: 2.1113 REDUCE COMBUSTION AIR FLOW TO OPTIMUM Savings:
$14,200
Cost:
$5,000
- - - - $14,200 2,920 - - -
-
kWh
-
-
kW-months/year
$14,200
2,920
MMBtu
-
-
$
16: 2.2442 PREHEAT COMBUSTION AIR WITH WASTE HEAT Savings:
$8,000
Cost:
$12,000
- - - - $8,000 1,644 - - -
-
kWh
-
-
kW-months/year
$8,000
1,644
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$479,322
Cost:
$613,000
$317,854 5,537,530 $91,381 10,176 $80,200 16,564 $(-10,113) - $317,854
5,537,530
kWh
$91,381
10,176
kW-months/year
$80,200
16,564
MMBtu
$(-10,113)
-
$
TOTAL IMPLEMENTED Savings:
$317,014
Cost:
$388,687
$257,961 4,494,102 $59,053 6,576 - - - - $257,961
4,494,102
kWh
$59,053
6,576
kW-months/year
-
-
MMBtu
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas Primary Raw Material Electricity Usage Electricity Demand Natural Gas Primary Raw Material