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IAC Assessment: UM0220
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IAC Assessment: UM0220
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IAC Center University of Michigan
Assessment Year 2002
Principal Product Pre-form cutting tools
NAICS n/a
SIC 3054 -
Sales $5,000,000-$10,000,000
# of Employees 101
Plant Area (Sq.Ft.) 33,112
Annual Production 704,552 Pieces
Production Hrs. Annual 6,120
Location (State) MI
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $100,908 3,146,311 kWh $0.03
Electricity Demand $69,838 7,316 kW-months/year $9.55
Electricity Fees $16 - $ -
Natural Gas $5,811 1,271 MMBtu $4.57
TOTAL ENERGY COSTS $176,573
RECOMMENDED SAVINGS* $36,561 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $8,353
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$12,258
Cost:
$25,000
$410 13,284 $12,172 1,284 $(-324) (-71) - - $410
13,284
kWh
$12,172
1,284
kW-months/year
$(-324)
(-71)
MMBtu
-
-
$
02: 3.7311 MAINTAIN MACHINES TO REDUCE LEAKS Savings:
$7,380
Cost:
$1,150
- - - - - - $7,380 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$7,380
-
$
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$973
Cost:
$1,700
$584 21,218 $389 41 - - - - $584
21,218
kWh
$389
41
kW-months/year
-
-
MMBtu
-
-
$
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,947
Cost:
$2,064
$1,524 55,232 $1,423 150 - - - - $1,524
55,232
kWh
$1,423
150
kW-months/year
-
-
MMBtu
-
-
$
05: 2.7229 AIR CONDITION ONLY SPACE NECESSARY Savings:
$4,385
Cost:
$800
$2,582 93,700 $1,803 190 - - - - $2,582
93,700
kWh
$1,803
190
kW-months/year
-
-
MMBtu
-
-
$
06: 2.6242 MINIMIZE OPERATION OF EQUIPMENT MAINTAINED IN STANDBY CONDITION Savings:
$1,928
Cost:
$2,400
$1,928 43,811 - - - - - - $1,928
43,811
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
07: 2.3191 USE DEMAND CONTROLLER OR LOAD SHEDDER Savings:
$6,690
Cost:
$10,000
- - $6,690 600 - - - - -
-
kWh
$6,690
600
kW-months/year
-
-
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$36,561
Cost:
$43,114
$7,028 227,245 $22,477 2,265 $(-324) (-71) $7,380 - $7,028
227,245
kWh
$22,477
2,265
kW-months/year
$(-324)
(-71)
MMBtu
$7,380
-
$
TOTAL IMPLEMENTED Savings:
$8,353
Cost:
$2,850
$584 21,218 $389 41 - - $7,380 - $584
21,218
kWh
$389
41
kW-months/year
-
-
MMBtu
$7,380
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost