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IAC Assessment: WV0280
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IAC Assessment: WV0280
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IAC Center West Virginia University
Assessment Year 2003
Principal Product Aluminum Sheet
NAICS 331318 - Other Aluminum Rolling, Drawing, and Extruding
SIC 3355 - Aluminum Rolling And Drawing, Nec
Sales $100,000,000-$500,000,000
# of Employees 182
Plant Area (Sq.Ft.) 300,000
Annual Production 120,000,000 Pounds
Production Hrs. Annual 8,568
Location (State) WV
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $658,229 29,950,441 kWh $0.02
Electricity Demand $622,851 81,283 kW-months/year $7.66
Natural Gas $788,765 117,168 MMBtu $6.73
TOTAL ENERGY COSTS $2,069,845
RECOMMENDED SAVINGS* $371,907 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $131,248
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.1133 ADJUST BURNERS FOR EFFICIENT OPERATION Savings:
$143,927
Cost:
$209,000
- - - - $143,927 21,386 - - -
-
kWh
-
-
kW-months/year
$143,927
21,386
MMBtu
-
-
$
02: 2.1113 REDUCE COMBUSTION AIR FLOW TO OPTIMUM Savings:
$78,750
Cost:
$1,000
- - - - $78,750 11,701 - - -
-
kWh
-
-
kW-months/year
$78,750
11,701
MMBtu
-
-
$
03: 2.1213 DIRECT WARMEST AIR TO COMBUSTION INTAKE Savings:
$63,438
Cost:
$8,180
- - - - $63,438 9,413 - - -
-
kWh
-
-
kW-months/year
$63,438
9,413
MMBtu
-
-
$
04: 2.6221 USE MOST EFFICIENT EQUIPMENT AT IT'S MAXIMUM CAPACITY AND LESS EFFICIENT EQUIPMENT ONLY WHEN NECESSARY Savings:
$27,160
Cost:
$750
$18,654 848,821 $9,106 1,189 - - $(-600) - $18,654
848,821
kWh
$9,106
1,189
kW-months/year
-
-
MMBtu
$(-600)
-
$
05: 2.4322 USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES Savings:
$23,943
Cost:
$45,000
$16,090 732,021 $7,853 1,025 - - - - $16,090
732,021
kWh
$7,853
1,025
kW-months/year
-
-
MMBtu
-
-
$
06: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$7,252
Cost:
$750
$4,811 218,714 $2,441 319 - - - - $4,811
218,714
kWh
$2,441
319
kW-months/year
-
-
MMBtu
-
-
$
07: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$5,348
Cost:
$100
$3,594 163,494 $1,754 229 - - - - $3,594
163,494
kWh
$1,754
229
kW-months/year
-
-
MMBtu
-
-
$
08: 3.6124 BURN WASTE OIL FOR HEAT Savings:
$4,718
Cost:
$3,500
- - - - $4,718 701 - - -
-
kWh
-
-
kW-months/year
$4,718
701
MMBtu
-
-
$
09: 2.4314 USE SYNTHETIC LUBRICANT Savings:
$4,705
Cost:
$250
$3,162 143,863 $1,543 201 - - - - $3,162
143,863
kWh
$1,543
201
kW-months/year
-
-
MMBtu
-
-
$
10: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$4,633
Cost:
-
- - $4,633 - - - - - -
-
kWh
$4,633
-
kW-months/year
-
-
MMBtu
-
-
$
11: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$4,080
Cost:
$477
$2,742 124,751 $1,338 175 - - - - $2,742
124,751
kWh
$1,338
175
kW-months/year
-
-
MMBtu
-
-
$
12: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$3,953
Cost:
$7,230
$1,777 80,709 $2,176 284 - - - - $1,777
80,709
kWh
$2,176
284
kW-months/year
-
-
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$371,907
Cost:
$276,237
$50,830 2,312,373 $30,844 3,422 $290,833 43,201 $(-600) - $50,830
2,312,373
kWh
$30,844
3,422
kW-months/year
$290,833
43,201
MMBtu
$(-600)
-
$
TOTAL IMPLEMENTED Savings:
$131,248
Cost:
$10,557
$34,740 1,580,352 $18,358 2,397 $78,750 11,701 $(-600) - $34,740
1,580,352
kWh
$18,358
2,397
kW-months/year
$78,750
11,701
MMBtu
$(-600)
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes