Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
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Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
| IAC Center | West Virginia University |
|---|---|
| Assessment Year | 2008 |
| Principal Product | Copper sheet and bus bars |
| NAICS | 331410 - Nonferrous Metal (except Aluminum) Smelting and Refining |
| SIC | 3366 - Copper Foundries |
| Sales | $100,000,000-$500,000,000 |
| # of Employees | 100 |
| Plant Area (Sq.Ft.) | 287,000 |
| Annual Production | 108,625 Tons |
| Production Hrs. Annual | 8,568 |
| Location (State) | PA |
| Source | Yearly Cost | Usage | Unit | Unit Cost |
|---|---|---|---|---|
| Electricity Usage | $2,475,087 | 43,496,231 | kWh | $0.06 |
| Electricity Demand | $683,263 | 86,066 | kW-months/year | $7.94 |
| Electricity Fees | $288 | - | $ | - |
| Natural Gas | $3,943,229 | 440,917 | MMBtu | $8.94 |
| TOTAL ENERGY COSTS | $7,101,867 | |||
| RECOMMENDED SAVINGS* | $2,395,286 | *Non-energy impacts included in savings. See recommendations below |
||
| IMPLEMENTED SAVINGS* | $845,087 | |||
| #|Description |
Savings Cost |
Status | Electricity Usage | Electricity Demand | Natural Gas | Other Liquid (non-haz) | Personnel Changes | Water Consumption | Increase in Production | Electricity Usage | Electricity Demand | Natural Gas | Other Liquid (non-haz) | Personnel Changes | Water Consumption | Increase in Production | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| $ | kWh | $ | kW-months/year | $ | MMBtu | $ | gal | $ | $ | $ | Tgal | $ | % | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 01: 2.2424 USE HEAT IN FLUE GASES TO PREHEAT PRODUCTS OR MATERIALS |
Savings: $1,181,139 Cost: $1,147,130 |
- | - | - | - | $81,139 | 9,037 | - | - | - | - | - | - | $1,100,000 | - |
- - kWh |
- - kW-months/year |
$81,139 9,037 MMBtu |
- - gal |
- - $ |
- - Tgal |
$1,100,000 - % |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 02: 2.1133 ADJUST BURNERS FOR EFFICIENT OPERATION |
Savings: $396,584 Cost: $183,040 |
- | - | - | - | $396,584 | 41,958 | - | - | - | - | - | - | - | - |
- - kWh |
- - kW-months/year |
$396,584 41,958 MMBtu |
- - gal |
- - $ |
- - Tgal |
- - % |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 03: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT |
Savings: $250,246 Cost: $168,224 |
- | - | - | - | $250,246 | 27,992 | - | - | - | - | - | - | - | - |
- - kWh |
- - kW-months/year |
$250,246 27,992 MMBtu |
- - gal |
- - $ |
- - Tgal |
- - % |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 04: 2.2421 INSTALL WASTE HEAT BOILER TO PROVIDE DIRECT POWER |
Savings: $97,283 Cost: $434,500 |
$76,147 | 1,338,260 | $21,136 | 2,662 | - | - | - | - | - | - | - | - | - | - |
$76,147 1,338,260 kWh |
$21,136 2,662 kW-months/year |
- - MMBtu |
- - gal |
- - $ |
- - Tgal |
- - % |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 05: 2.2121 INCREASE AMOUNT OF CONDENSATE RETURNED |
Savings: $84,029 Cost: $50,400 |
- | - | - | - | $69,312 | 7,753 | $4,415 | - | - | - | $10,302 | - | - | - |
- - kWh |
- - kW-months/year |
$69,312 7,753 MMBtu |
$4,415 - gal |
- - $ |
$10,302 - Tgal |
- - % |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS |
Savings: $82,382 Cost: $83,840 |
$68,916 | 1,211,172 | $13,466 | 1,696 | - | - | - | - | - | - | - | - | - | - |
$68,916 1,211,172 kWh |
$13,466 1,696 kW-months/year |
- - MMBtu |
- - gal |
- - $ |
- - Tgal |
- - % |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 07: 2.7231 USE RADIANT HEATER FOR SPOT HEATING |
Savings: $23,729 Cost: $37,200 |
$54,846 | 963,900 | $7,182 | 904 | $(-38,299) | (-4,284) | - | - | - | - | - | - | - | - |
$54,846 963,900 kWh |
$7,182 904 kW-months/year |
$(-38,299) (-4,284) MMBtu |
- - gal |
- - $ |
- - Tgal |
- - % |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 08: 2.2426 USE WASTE HEAT FROM FLUE GASES TO HEAT SPACE CONDITIONING AIR |
Savings: $59,537 Cost: $62,535 |
$52,645 | 925,224 | $6,892 | 868 | - | - | - | - | - | - | - | - | - | - |
$52,645 925,224 kWh |
$6,892 868 kW-months/year |
- - MMBtu |
- - gal |
- - $ |
- - Tgal |
- - % |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 09: 2.3191 USE DEMAND CONTROLLER OR LOAD SHEDDER |
Savings: $57,494 Cost: $25,520 |
- | - | $57,494 | 7,241 | - | - | - | - | - | - | - | - | - | - |
- - kWh |
$57,494 7,241 kW-months/year |
- - MMBtu |
- - gal |
- - $ |
- - Tgal |
- - % |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 10: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT |
Savings: $34,143 Cost: $15,525 |
$30,189 | 530,560 | $3,954 | 498 | - | - | - | - | - | - | - | - | - | - |
$30,189 530,560 kWh |
$3,954 498 kW-months/year |
- - MMBtu |
- - gal |
- - $ |
- - Tgal |
- - % |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 11: 2.2515 USE OPTIMUM THICKNESS INSULATION |
Savings: $33,427 Cost: $6,567 |
- | - | - | - | $33,427 | 3,739 | - | - | - | - | - | - | - | - |
- - kWh |
- - kW-months/year |
$33,427 3,739 MMBtu |
- - gal |
- - $ |
- - Tgal |
- - % |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 12: 2.4151 DEVELOP A REPAIR/REPLACE POLICY |
Savings: $32,477 Cost: $1,338 |
$28,713 | 504,621 | $3,764 | 474 | - | - | - | - | - | - | - | - | - | - |
$28,713 504,621 kWh |
$3,764 474 kW-months/year |
- - MMBtu |
- - gal |
- - $ |
- - Tgal |
- - % |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 13: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO |
Savings: $29,817 Cost: $2,000 |
- | - | - | - | $29,895 | 3,344 | - | - | $(-78) | - | - | - | - | - |
- - kWh |
- - kW-months/year |
$29,895 3,344 MMBtu |
- - gal |
$(-78) - $ |
- - Tgal |
- - % |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 14: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES |
Savings: $12,983 Cost: $772 |
$11,482 | 201,787 | $1,501 | 189 | - | - | - | - | - | - | - | - | - | - |
$11,482 201,787 kWh |
$1,501 189 kW-months/year |
- - MMBtu |
- - gal |
- - $ |
- - Tgal |
- - % |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 15: 2.4224 UPGRADE CONTROLS ON COMPRESSORS |
Savings: $7,595 Cost: $4,650 |
$5,361 | 94,224 | $2,234 | 281 | - | - | - | - | - | - | - | - | - | - |
$5,361 94,224 kWh |
$2,234 281 kW-months/year |
- - MMBtu |
- - gal |
- - $ |
- - Tgal |
- - % |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 16: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED |
Savings: $4,374 Cost: $52 |
$3,866 | 67,943 | $508 | 64 | - | - | - | - | - | - | - | - | - | - |
$3,866 67,943 kWh |
$508 64 kW-months/year |
- - MMBtu |
- - gal |
- - $ |
- - Tgal |
- - % |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 17: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS |
Savings: $2,975 Cost: $652 |
$2,634 | 46,298 | $341 | 43 | - | - | - | - | - | - | - | - | - | - |
$2,634 46,298 kWh |
$341 43 kW-months/year |
- - MMBtu |
- - gal |
- - $ |
- - Tgal |
- - % |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 18: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS |
Savings: $2,797 Cost: $10,125 |
$1,765 | 31,026 | $1,032 | 130 | - | - | - | - | - | - | - | - | - | - |
$1,765 31,026 kWh |
$1,032 130 kW-months/year |
- - MMBtu |
- - gal |
- - $ |
- - Tgal |
- - % |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 19: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS |
Savings: $2,275 Cost: - |
- | - | $4,675 | 480 | - | - | - | - | $(-2,400) | - | - | - | - | - |
- - kWh |
$4,675 480 kW-months/year |
- - MMBtu |
- - gal |
$(-2,400) - $ |
- - Tgal |
- - % |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| TOTAL RECOMMENDED |
Savings: $2,395,286 Cost: $2,234,070 |
$336,564 | 5,915,015 | $124,179 | 15,530 | $822,304 | 89,539 | $4,415 | - | $(-2,478) | - | $10,302 | - | $1,100,000 | - | $336,564 5,915,015 kWh |
$124,179 15,530 kW-months/year |
$822,304 89,539 MMBtu |
$4,415 - gal |
$(-2,478) - $ |
$10,302 - Tgal |
$1,100,000 - % |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| TOTAL IMPLEMENTED |
Savings: $845,087 Cost: $455,958 |
$114,742 | 2,016,549 | $20,271 | 2,553 | $710,152 | 77,033 | - | - | $(-78) | - | - | - | - | - | $114,742 2,016,549 kWh |
$20,271 2,553 kW-months/year |
$710,152 77,033 MMBtu |
- - gal |
$(-78) - $ |
- - Tgal |
- - % |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
|
Savings Cost |
$ | kWh | $ | kW-months/year | $ | MMBtu | $ | gal | $ | $ | $ | Tgal | $ | % | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| Electricity Usage | Electricity Demand | Natural Gas | Other Liquid (non-haz) | Personnel Changes | Water Consumption | Increase in Production | Electricity Usage | Electricity Demand | Natural Gas | Other Liquid (non-haz) | Personnel Changes | Water Consumption | Increase in Production | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||