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IAC Assessment: BD0225
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IAC Assessment: BD0225
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IAC Center Bradley University
Assessment Year 2003
Principal Product Enclosures for Generators and Generator Controls
NAICS 335313 - Switchgear and Switchboard Apparatus Manufacturing
SIC 3448 - Prefabricated Metal Buildings
Sales $1,000,000-$5,000,000
# of Employees 40
Plant Area (Sq.Ft.) 70,000
Annual Production 100 Pieces
Production Hrs. Annual 2,340
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $18,319 268,722 kWh $0.07
Electricity Demand $3,770 1,578 kW-months/year $2.39
Electricity Fees $2,340 - $ -
Natural Gas $9,266 1,590 MMBtu $5.83
Fuel Oil #2 $9,000 1,380 MMBtu $6.52
TOTAL ENERGY COSTS $42,695
RECOMMENDED SAVINGS* $27,759 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Fuel Oil #2 Other Liquid (haz) Solid Waste (non-haz) Personnel Changes Administrative Changes Ancillary Material Cost One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Fuel Oil #2 Other Liquid (haz) Solid Waste (non-haz) Personnel Changes Administrative Changes Ancillary Material Cost One-time Revenue or Avoided Cost
$ kWh $ kW-months/year $ MMBtu $ gal $ lb $ $ $ $ $ $ $ $
01: 2.3192 USE FOSSIL FUEL POWERED GENERATOR DURING PEAK DEMAND PERIODS Savings:
$3,792
Cost:
$10,000
$18,319 268,722 $3,773 1,578 $(-15,613) (-2,394) - - - - $(-2,687) - - - - - - - $18,319
268,722
kWh
$3,773
1,578
kW-months/year
$(-15,613)
(-2,394)
MMBtu
-
-
gal
-
-
lb
$(-2,687)
-
$
-
-
$
-
-
$
-
-
$
02: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$1,196
Cost:
$2,100
$962 14,110 $234 98 - - - - - - - - - - - - - - $962
14,110
kWh
$234
98
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
03: 2.1311 REPLACE ELECTRICALLY-OPERATED EQUIPMENT WITH FOSSIL FUEL EQUIPMENT Savings:
$1,618
Cost:
$5,072
$3,982 51,252 $487 204 - - $(-2,851) (-3,168) - - - - - - - - - - $3,982
51,252
kWh
$487
204
kW-months/year
-
-
MMBtu
$(-2,851)
(-3,168)
gal
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$724
Cost:
$3,630
$701 10,284 $126 53 - - - - - - $(-34) - - - $(-69) - - - $701
10,284
kWh
$126
53
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
$(-34)
-
$
-
-
$
$(-69)
-
$
-
-
$
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$873
Cost:
$300
$740 10,834 $133 56 - - - - - - - - - - - - - - $740
10,834
kWh
$133
56
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$439
Cost:
$2,280
$465 6,809 $15 6 - - - - - - $(-41) - - - - - - - $465
6,809
kWh
$15
6
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
$(-41)
-
$
-
-
$
-
-
$
-
-
$
07: 2.7122 DISCONNECT BALLASTS Savings:
$442
Cost:
$60
$358 5,242 $64 27 - - - - - - $9 - - - $11 - - - $358
5,242
kWh
$64
27
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
$9
-
$
-
-
$
$11
-
$
-
-
$
08: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$338
Cost:
$270
$204 2,996 $10 4 - - - - - - $52 - - - $72 - - - $204
2,996
kWh
$10
4
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
$52
-
$
-
-
$
$72
-
$
-
-
$
09: 2.4314 USE SYNTHETIC LUBRICANT Savings:
$240
Cost:
$350
$210 3,075 $30 12 - - - - - - - - - - - - - - $210
3,075
kWh
$30
12
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
10: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$224
Cost:
$1,000
$197 2,886 $27 11 - - - - - - - - - - - - - - $197
2,886
kWh
$27
11
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
11: 3.2123 CONVERT TO HIGH VOLUME LOW PRESSURE (HVLP) PAINT GUNS Savings:
$7,920
Cost:
$2,200
- - - - - - $7,920 288 - - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$7,920
288
gal
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
12: 3.5248 SEPARATE AND RECYCLE SCRAP METAL TO FOUNDRY OR FOR SALE Savings:
$3,180
Cost:
$500
- - - - - - - - $3,180 120,000 - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
$3,180
120,000
lb
-
-
$
-
-
$
-
-
$
-
-
$
13: 3.5316 CONTRACT A WOOD PALLET RECYCLING COMPANY Savings:
$400
Cost:
$120
- - - - - - - - $400 200 - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
$400
200
lb
-
-
$
-
-
$
-
-
$
-
-
$
14: 2.3137 USE POWER DURING OFF-PEAK PERIODS Savings:
$3,393
Cost:
$4,000
- - - - - - - - - - - - $3,393 - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
$3,393
-
$
-
-
$
-
-
$
15: 4.447 AUTOMATE PAYROLL SYSTEM Savings:
$2,080
Cost:
$2,500
- - - - - - - - - - - - - - - - $2,080 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
$
$2,080
-
$
16: 4.652 REPLACE EXISTING EQUIPMENT WITH MORE SUITABLE SUBSTITUTES Savings:
$900
Cost:
$300
- - - - - - - - - - - - - - - - $900 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
$
$900
-
$
TOTAL RECOMMENDED Savings:
$27,759
Cost:
$34,682
$26,138 376,210 $4,899 2,049 $(-15,613) (-2,394) $5,069 (-2,880) $3,580 120,200 $(-2,701) - $3,393 - $14 - $2,980 - $26,138
376,210
kWh
$4,899
2,049
kW-months/year
$(-15,613)
(-2,394)
MMBtu
$5,069
(-2,880)
gal
$3,580
120,200
lb
$(-2,701)
-
$
$3,393
-
$
$14
-
$
$2,980
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - - - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ gal $ lb $ $ $ $ $ $ $ $
Electricity Usage Electricity Demand Fuel Oil #2 Other Liquid (haz) Solid Waste (non-haz) Personnel Changes Administrative Changes Ancillary Material Cost One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Fuel Oil #2 Other Liquid (haz) Solid Waste (non-haz) Personnel Changes Administrative Changes Ancillary Material Cost One-time Revenue or Avoided Cost