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IAC Assessment: BD0413
Sponsored by:
EERE AMO
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IAC Assessment: BD0413
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IAC Center Bradley University
Assessment Year 2012
Principal Product Polymer polishing pads
NAICS 334416 - Capacitor, Resistor, Coil, Transformer, and Other Inductor Manufacturing
SIC 3674 - Semiconductors And Related Devices
Sales $35,000,000
# of Employees 70
Plant Area (Sq.Ft.) 40,227
Annual Production 72,000 Pieces
Production Hrs. Annual 6,240
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $172,449 2,302,023 kWh $0.07
Electricity Demand $30,135 5,164 kW-months/year $5.84
Electricity Fees $3,482 - $ -
Natural Gas $19,934 2,671 MMBtu $7.46
TOTAL ENERGY COSTS $229,155
RECOMMENDED SAVINGS* $19,911 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $6,287
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $ $ $
01: 2.7447 INSTALL VINYL STRIP / HIGH SPEED / AIR CURTAIN DOORS Savings:
$3,209
Cost:
$12,000
- - - - $3,209 430 - - - - - - -
-
kWh
-
-
kW-months/year
$3,209
430
MMBtu
-
-
Tgal
-
-
$
-
-
$
02: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$5,063
Cost:
$3,690
$4,403 58,789 $660 113 - - - - - - - - $4,403
58,789
kWh
$660
113
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$3,599
Cost:
$3,696
$2,958 39,489 $641 110 - - - - - - - - $2,958
39,489
kWh
$641
110
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
04: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$2,421
Cost:
$300
$1,937 25,861 $484 83 - - - - - - - - $1,937
25,861
kWh
$484
83
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
05: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$1,935
Cost:
$2,100
$1,313 17,537 $622 107 - - - - - - - - $1,313
17,537
kWh
$622
107
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
06: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$1,398
Cost:
$20
$1,212 16,176 $186 32 - - - - - - - - $1,212
16,176
kWh
$186
32
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$753
Cost:
$500
$449 5,992 $48 8 - - - - $112 - $144 - $449
5,992
kWh
$48
8
kW-months/year
-
-
MMBtu
-
-
Tgal
$112
-
$
$144
-
$
08: 2.3137 USE POWER DURING OFF-PEAK PERIODS Savings:
$555
Cost:
$20
- - $555 95 - - - - - - - - -
-
kWh
$555
95
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
09: 3.4114 REPLACE CITY WATER WITH RECYCLED WATER VIA COOLING TOWER Savings:
$978
Cost:
$1,200
$(-7) (-93) $(-7) (-1) - - $1,192 210,600 $(-200) - - - $(-7)
(-93)
kWh
$(-7)
(-1)
kW-months/year
-
-
MMBtu
$1,192
210,600
Tgal
$(-200)
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$19,911
Cost:
$23,526
$12,265 163,751 $3,189 546 $3,209 430 $1,192 210,600 $(-88) - $144 - $12,265
163,751
kWh
$3,189
546
kW-months/year
$3,209
430
MMBtu
$1,192
210,600
Tgal
$(-88)
-
$
$144
-
$
TOTAL IMPLEMENTED Savings:
$6,287
Cost:
$6,296
$4,720 63,018 $1,311 224 - - - - $112 - $144 - $4,720
63,018
kWh
$1,311
224
kW-months/year
-
-
MMBtu
-
-
Tgal
$112
-
$
$144
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $ $ $
Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Ancillary Material Cost