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IAC Assessment: CW0123
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IAC Assessment: CW0123
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IAC Center Case Western Reserve University
Assessment Year 2022
Principal Product Architectural hardware
NAICS 332510 - Hardware Manufacturing
SIC 3499 - Fabricated Metal Products, Nec
Sales $50,000,000-$100,000,000
# of Employees 140
Plant Area (Sq.Ft.) 86,000
Annual Production 1,500,000 Pieces
Production Hrs. Annual 6,500
Location (State) PA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $151,027 1,770,056 kWh $0.09
Natural Gas $50,845 2,838 MMBtu $17.91
TOTAL ENERGY COSTS $201,872
RECOMMENDED SAVINGS* $121,506 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Natural Gas Water Usage Other Liquid (non-haz) Electricity Usage Natural Gas Water Usage Other Liquid (non-haz)
$ kWh $ MMBtu $ Tgal $ gal
01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$518
Cost:
$105
$518 6,073 - - - - - - $518
6,073
kWh
-
-
MMBtu
-
-
Tgal
-
-
gal
02: 3.6114 USE PRECIPITATING AGENTS IN WASTE WATER TREATMENT THAT PRODUCE THE LEAST QUANTITY OF WASTE Savings:
$1,422
Cost:
$4,000
- - - - $1,422 253 - - -
-
kWh
-
-
MMBtu
$1,422
253
Tgal
-
-
gal
03: 3.8225 REPLACE HEXAVALENT CHROMIUM SOLUTIONS WITH TRIVALENT SOLUTIONS Savings:
$30,091
Cost:
$55,770
$30,091 352,681 - - - - - - $30,091
352,681
kWh
-
-
MMBtu
-
-
Tgal
-
-
gal
04: 2.4312 IMPROVE LUBRICATION PRACTICES Savings:
$27,999
Cost:
$8,008
- - - - - - $27,999 1,485 -
-
kWh
-
-
MMBtu
-
-
Tgal
$27,999
1,485
gal
05: 2.2211 USE OPTIMUM TEMPERATURE Savings:
$4,521
Cost:
$3,500
- - $4,521 254 - - - - -
-
kWh
$4,521
254
MMBtu
-
-
Tgal
-
-
gal
06: 2.6224 SCHEDULE BAKING TIMES OF SMALL AND LARGE COMPONENTS Savings:
$2,357
Cost:
-
- - $2,357 132 - - - - -
-
kWh
$2,357
132
MMBtu
-
-
Tgal
-
-
gal
07: 2.1113 REDUCE COMBUSTION AIR FLOW TO OPTIMUM Savings:
$30,793
Cost:
$45,000
- - $30,793 1,728 - - - - -
-
kWh
$30,793
1,728
MMBtu
-
-
Tgal
-
-
gal
08: 2.1117 RELOCATE OVEN / FURNACE TO MORE EFFICIENT LOCATION Savings:
$7,698
Cost:
$5,000
- - $7,698 432 - - - - -
-
kWh
$7,698
432
MMBtu
-
-
Tgal
-
-
gal
09: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$14,158
Cost:
$12,694
$14,158 165,984 - - - - - - $14,158
165,984
kWh
-
-
MMBtu
-
-
Tgal
-
-
gal
10: 2.3137 USE POWER DURING OFF-PEAK PERIODS Savings:
$1,949
Cost:
-
$1,949 15,242 - - - - - - $1,949
15,242
kWh
-
-
MMBtu
-
-
Tgal
-
-
gal
TOTAL RECOMMENDED Savings:
$121,506
Cost:
$134,077
$46,716 539,980 $45,368 2,546 $1,422 253 $27,999 1,485 $46,716
539,980
kWh
$45,368
2,546
MMBtu
$1,422
253
Tgal
$27,999
1,485
gal
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - -
-
kWh
-
-
MMBtu
-
-
Tgal
-
-
gal
Savings
Cost
$ kWh $ MMBtu $ Tgal $ gal
Electricity Usage Natural Gas Water Usage Other Liquid (non-haz) Electricity Usage Natural Gas Water Usage Other Liquid (non-haz)