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IAC Assessment: NC0106
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IAC Assessment: NC0106
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IAC Center North Carolina State
Assessment Year 1997
Principal Product paper for liquid packaging
NAICS n/a
SIC 2657 - Folding Paperboard Boxes
Sales $50,000,000-$100,000,000
# of Employees 255
Plant Area (Sq.Ft.) 165,000
Annual Production 50,000 Tons
Production Hrs. Annual 8,760
Location (State) NC
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $600,559 18,680,246 kWh $0.03
Electricity Demand $336,046 35,655 kW-months/year $9.42
Electricity Fees $45,041 - $ -
Natural Gas $161,160 49,897 MMBtu $3.23
TOTAL ENERGY COSTS $1,355,806
RECOMMENDED SAVINGS* $2,842,608 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $2,648,432
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Solid Waste (non-haz) Administrative Changes Increase in Production Electricity Usage Electricity Demand Electricity Fees Natural Gas Solid Waste (non-haz) Administrative Changes Increase in Production
$ kWh $ kW-months/year $ $ $ MMBtu $ lb $ $ $ %
01: 4.111 ADD EQUIPMENT/ OPERATORS TO REDUCE PRODUCTION BOTTLENECK Savings:
$2,580,000
Cost:
$750,000
- - - - - - - - - - - - $2,580,000 - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
lb
-
-
$
$2,580,000
-
%
02: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$1,860
Cost:
$1,488
$1,330 41,032 $530 59 - - - - - - - - - - $1,330
41,032
kWh
$530
59
kW-months/year
-
-
$
-
-
MMBtu
-
-
lb
-
-
$
-
-
%
03: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$4,304
Cost:
$770
$3,078 94,666 $1,226 135 - - - - - - - - - - $3,078
94,666
kWh
$1,226
135
kW-months/year
-
-
$
-
-
MMBtu
-
-
lb
-
-
$
-
-
%
04: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$6,634
Cost:
$1,200
- - - - - - $6,634 2,054 - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$6,634
2,054
MMBtu
-
-
lb
-
-
$
-
-
%
05: 2.7314 REDUCE VENTILATION AIR Savings:
$21,825
Cost:
$35,000
$1,400 43,083 $1,940 214 - - $18,485 5,723 - - - - - - $1,400
43,083
kWh
$1,940
214
kW-months/year
-
-
$
$18,485
5,723
MMBtu
-
-
lb
-
-
$
-
-
%
06: 2.3132 RECHARGE BATTERIES ON DURING OFF-PEAK DEMAND PERIODS Savings:
$1,895
Cost:
-
- - - - $1,895 - - - - - - - - - -
-
kWh
-
-
kW-months/year
$1,895
-
$
-
-
MMBtu
-
-
lb
-
-
$
-
-
%
07: 2.7134 USE PHOTOCELL CONTROLS Savings:
$113
Cost:
$90
$64 2,052 $49 5 - - - - - - - - - - $64
2,052
kWh
$49
5
kW-months/year
-
-
$
-
-
MMBtu
-
-
lb
-
-
$
-
-
%
08: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$507
Cost:
$1,530
$190 5,862 $317 35 - - - - - - - - - - $190
5,862
kWh
$317
35
kW-months/year
-
-
$
-
-
MMBtu
-
-
lb
-
-
$
-
-
%
09: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$193
Cost:
$840
$96 2,931 $37 4 - - - - - - $60 - - - $96
2,931
kWh
$37
4
kW-months/year
-
-
$
-
-
MMBtu
-
-
lb
$60
-
$
-
-
%
10: 3.1192 REDUCE SCRAP PRODUCTION Savings:
$187,277
Cost:
-
$22,277 685,522 - - - - - - $165,000 300,000 - - - - $22,277
685,522
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
$165,000
300,000
lb
-
-
$
-
-
%
11: 3.1192 REDUCE SCRAP PRODUCTION Savings:
$38,000
Cost:
-
- - - - - - - - $48,000 200,000 $(-10,000) - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
$48,000
200,000
lb
$(-10,000)
-
$
-
-
%
TOTAL RECOMMENDED Savings:
$2,842,608
Cost:
$790,918
$28,435 875,148 $4,099 452 $1,895 - $25,119 7,777 $213,000 500,000 $(-9,940) - $2,580,000 - $28,435
875,148
kWh
$4,099
452
kW-months/year
$1,895
-
$
$25,119
7,777
MMBtu
$213,000
500,000
lb
$(-9,940)
-
$
$2,580,000
-
%
TOTAL IMPLEMENTED Savings:
$2,648,432
Cost:
$787,778
$2,794 86,167 $2,519 278 - - $25,119 7,777 $48,000 200,000 $(-10,000) - $2,580,000 - $2,794
86,167
kWh
$2,519
278
kW-months/year
-
-
$
$25,119
7,777
MMBtu
$48,000
200,000
lb
$(-10,000)
-
$
$2,580,000
-
%
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ lb $ $ $ %
Electricity Usage Electricity Demand Electricity Fees Natural Gas Solid Waste (non-haz) Administrative Changes Increase in Production Electricity Usage Electricity Demand Electricity Fees Natural Gas Solid Waste (non-haz) Administrative Changes Increase in Production