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IAC Assessment: NC0110
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IAC Assessment: NC0110
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IAC Center North Carolina State
Assessment Year 1997
Principal Product Cookies
NAICS n/a
SIC 2051 - Bread, Cake, And Related Products
Sales $10,000,000-$50,000,000
# of Employees 250
Plant Area (Sq.Ft.) 103,541
Annual Production 350,000,000 Pieces
Production Hrs. Annual 4,000
Location (State) NC
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $88,720 3,124,854 kWh $0.03
Electricity Demand $63,067 6,695 kW-months/year $9.42
Electricity Fees $327 - $ -
Natural Gas $95,648 29,746 MMBtu $3.22
TOTAL ENERGY COSTS $248,786
RECOMMENDED SAVINGS* $89,115 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $44,346
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Solid Waste (non-haz) Ancillary Material Cost Increase in Production Electricity Usage Electricity Demand Electricity Fees Natural Gas Solid Waste (non-haz) Ancillary Material Cost Increase in Production
$ kWh $ kW-months/year $ $ $ MMBtu $ lb $ $ $ %
01: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,602
Cost:
$200
$803 28,429 $799 84 - - - - - - - - - - $803
28,429
kWh
$799
84
kW-months/year
-
-
$
-
-
MMBtu
-
-
lb
-
-
$
-
-
%
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$467
Cost:
$240
$227 7,913 $240 24 - - - - - - - - - - $227
7,913
kWh
$240
24
kW-months/year
-
-
$
-
-
MMBtu
-
-
lb
-
-
$
-
-
%
03: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$363
Cost:
$469
$181 6,448 $182 19 - - - - - - - - - - $181
6,448
kWh
$182
19
kW-months/year
-
-
$
-
-
MMBtu
-
-
lb
-
-
$
-
-
%
04: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$1,449
Cost:
$1,160
- - - - - - $1,449 467 - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$1,449
467
MMBtu
-
-
lb
-
-
$
-
-
%
05: 2.2511 INSULATE BARE EQUIPMENT Savings:
$101
Cost:
$43
$101 9,379 - - - - - - - - - - - - $101
9,379
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
lb
-
-
$
-
-
%
06: 2.2511 INSULATE BARE EQUIPMENT Savings:
$105
Cost:
$109
$105 9,672 - - - - - - - - - - - - $105
9,672
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
lb
-
-
$
-
-
%
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$182
Cost:
$840
$84 2,931 $38 4 - - - - - - $60 - - - $84
2,931
kWh
$38
4
kW-months/year
-
-
$
-
-
MMBtu
-
-
lb
$60
-
$
-
-
%
08: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,324
Cost:
$422
$1,513 53,341 $811 86 - - - - - - - - - - $1,513
53,341
kWh
$811
86
kW-months/year
-
-
$
-
-
MMBtu
-
-
lb
-
-
$
-
-
%
09: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$497
Cost:
$200
$497 17,292 - - - - - - - - - - - - $497
17,292
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
lb
-
-
$
-
-
%
10: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$8,640
Cost:
$30,000
$(-952) (-33,411) $(-950) (-101) - - $10,542 3,284 - - - - - - $(-952)
(-33,411)
kWh
$(-950)
(-101)
kW-months/year
-
-
$
$10,542
3,284
MMBtu
-
-
lb
-
-
$
-
-
%
11: 3.1192 REDUCE SCRAP PRODUCTION Savings:
$41,809
Cost:
$30,000
$2,702 95,252 $3,287 286 - - - - $820 54,000 - - $35,000 - $2,702
95,252
kWh
$3,287
286
kW-months/year
-
-
$
-
-
MMBtu
$820
54,000
lb
-
-
$
$35,000
-
%
12: 3.1162 USE LESS WASTEFUL PACKAGING Savings:
$15,804
Cost:
$100
- - - - - - - - $204 13,600 $15,600 - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
$204
13,600
lb
$15,600
-
$
-
-
%
13: 2.3192 USE FOSSIL FUEL POWERED GENERATOR DURING PEAK DEMAND PERIODS Savings:
$8,370
Cost:
$100
- - - - $8,370 - - - - - - - - - -
-
kWh
-
-
kW-months/year
$8,370
-
$
-
-
MMBtu
-
-
lb
-
-
$
-
-
%
14: 4.2320 LEASE EQUIPMENT INSTEAD OF PURCHASING Savings:
$7,402
Cost:
$1,000
$(-179) (-6,448) $81 9 - - - - - - $7,500 - - - $(-179)
(-6,448)
kWh
$81
9
kW-months/year
-
-
$
-
-
MMBtu
-
-
lb
$7,500
-
$
-
-
%
TOTAL RECOMMENDED Savings:
$89,115
Cost:
$64,883
$5,082 190,798 $4,488 411 $8,370 - $11,991 3,751 $1,024 67,600 $23,160 - $35,000 - $5,082
190,798
kWh
$4,488
411
kW-months/year
$8,370
-
$
$11,991
3,751
MMBtu
$1,024
67,600
lb
$23,160
-
$
$35,000
-
%
TOTAL IMPLEMENTED Savings:
$44,346
Cost:
$31,018
$4,018 147,714 $4,508 413 - - - - $820 54,000 - - $35,000 - $4,018
147,714
kWh
$4,508
413
kW-months/year
-
-
$
-
-
MMBtu
$820
54,000
lb
-
-
$
$35,000
-
%
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ lb $ $ $ %
Electricity Usage Electricity Demand Electricity Fees Natural Gas Solid Waste (non-haz) Ancillary Material Cost Increase in Production Electricity Usage Electricity Demand Electricity Fees Natural Gas Solid Waste (non-haz) Ancillary Material Cost Increase in Production