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IAC Assessment: NC0343
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IAC Assessment: NC0343
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IAC Center North Carolina State
Assessment Year 2006
Principal Product Aplite
NAICS 327992 - Ground or Treated Mineral and Earth Manufacturing
SIC 3299 - Nonmetallic Mineral Products, Nec
Sales $5,000,000-$10,000,000
# of Employees 31
Plant Area (Sq.Ft.) 50,000
Annual Production 420,000,000 Pounds
Production Hrs. Annual 8,600
Location (State) VA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $643,617 9,792,838 kWh $0.07
Electricity Demand $57,086 18,796 kW-months/year $3.04
Electricity Fees $18,803 - $ -
Fuel Oil #4 $780,780 74,256 MMBtu $10.51
TOTAL ENERGY COSTS $1,500,286
RECOMMENDED SAVINGS* $1,712,535 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Fuel Oil #4 Personnel Changes Administrative Changes Primary Raw Material Electricity Usage Electricity Demand Fuel Oil #4 Personnel Changes Administrative Changes Primary Raw Material
$ kWh $ kW-months/year $ MMBtu $ $ $ $ $ $
01: 2.2424 USE HEAT IN FLUE GASES TO PREHEAT PRODUCTS OR MATERIALS Savings:
$137,000
Cost:
$28,000
- - - - $137,000 13,900 - - - - - - -
-
kWh
-
-
kW-months/year
$137,000
13,900
MMBtu
-
-
$
-
-
$
-
-
$
02: 2.5194 REDESIGN PROCESS Savings:
$54,257
Cost:
$30,000
$(-53,077) (-789,840) $(-1,975) (-1,316) $109,309 11,086 - - - - - - $(-53,077)
(-789,840)
kWh
$(-1,975)
(-1,316)
kW-months/year
$109,309
11,086
MMBtu
-
-
$
-
-
$
-
-
$
03: 2.3192 USE FOSSIL FUEL POWERED GENERATOR DURING PEAK DEMAND PERIODS Savings:
$73,265
Cost:
$260,000
- - $22,425 1,500 - - $51,840 - $(-1,000) - - - -
-
kWh
$22,425
1,500
kW-months/year
-
-
MMBtu
$51,840
-
$
$(-1,000)
-
$
-
-
$
04: 2.4131 SIZE ELECTRIC MOTORS FOR PEAK OPERATING EFFICIENCY Savings:
$18,719
Cost:
$10,000
$18,047 268,560 $672 448 - - - - - - - - $18,047
268,560
kWh
$672
448
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
05: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$76,598
Cost:
$14,000
$14,324 213,152 $533 356 $61,741 6,262 - - - - - - $14,324
213,152
kWh
$533
356
kW-months/year
$61,741
6,262
MMBtu
-
-
$
-
-
$
-
-
$
06: 2.1311 REPLACE ELECTRICALLY-OPERATED EQUIPMENT WITH FOSSIL FUEL EQUIPMENT Savings:
$2,384
Cost:
$3,000
$5,410 80,500 $263 175 $(-3,289) (-313) - - - - - - $5,410
80,500
kWh
$263
175
kW-months/year
$(-3,289)
(-313)
MMBtu
-
-
$
-
-
$
-
-
$
07: 4.1260 INSTALL SENSORS TO DETECT DEFECTS Savings:
$1,350,000
Cost:
$800,000
- - - - - - - - - - $1,350,000 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
$1,350,000
-
$
08: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$312
Cost:
$424
$301 4,474 $11 7 - - - - - - - - $301
4,474
kWh
$11
7
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$1,712,535
Cost:
$1,145,424
$(-14,995) (-223,154) $21,929 1,170 $304,761 30,935 $51,840 - $(-1,000) - $1,350,000 - $(-14,995)
(-223,154)
kWh
$21,929
1,170
kW-months/year
$304,761
30,935
MMBtu
$51,840
-
$
$(-1,000)
-
$
$1,350,000
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $ $ $
Electricity Usage Electricity Demand Fuel Oil #4 Personnel Changes Administrative Changes Primary Raw Material Electricity Usage Electricity Demand Fuel Oil #4 Personnel Changes Administrative Changes Primary Raw Material